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Tooling System SXT

Application

System for the design of flexibly adjustable lightweight toolings for the automotive industry

Use in highly dynamic processes with maximum output in the press shop and body shop

Suitable for press automation with multi-stage forming processes

Toolings for robots for destacking, loading and unloading presses and for loading load carriers at the end of the line

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Weight-optimised toolings
Low weight and 4 times higher torque due to geared components

        
Modularly configurable
More than 2,200 different swivel arms, compatible with conventional tooling systems

        
Flexibly adaptable
Easy adaptation for modifications or retrofitting

        
Simple and clear portfolio
Few, compact components are easy to design and quick to set up

Tooling Components

(1) Quick-change robot bayonet SXT-QC-CON - With or without compressed air feedthrough

(2) Clamp SXT-CL - Cross clamps and parallel clamps

(3) Tube SXT-RT - Diameter 25 mm to 60 mm

(4) Connection (geared) SXT-CON-GB - Gearing with 10° graduation

(5) Clamp with extension SXT-CL-EXT - Extension from 100 mm to 510 mm

System Supplement

(6) Holder system HT - For suction cups, spring plungers and sensors

(7) Suction cups - e.g. SAX

(8) Magnetic grippers - e.g. SGM-HP

Not illustrated:

Robot Flanges SXT-RF-CL

Elbow connectors (geared) SXT-ANG

Extensions (geared) SXT-EXT

Ordering information

The Schmalz Tooling System SXT offers various configuration options. In addition to the individual components, complete assemblies in customer specific designs are also available.

Schmalz Tooling SXT with suction cups SAX for handling formed body parts

Schmalz Tooling SXT with suction cups SAX for handling sheet metal plates

Schmalz Tooling SXT with magnetic grippers SGM-HP for handling structural parts

Schmalz Tooling SXT for simultaneous handling of two symmetrical body parts

Slide-on and clamp-on tube clamps

Slide-on tube clamps

Tube clamps with extension

Clamp-on tube clamp and ball clamp with extension

Clamp-on tube clamp with extension

Slide-on tube clamps with angle

Slide-on tube clamps with extensions and angles

Products

Quick-Change Robot Bayonets SXT-QC-CON

Quick-change bayonet on robot interface for connecting of round tube toolings.

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Quick-Change Robot Bayonets SXT-QC-CON

Manually locked bayonet connection
Pipe diameters of 40 and 60 mm
With or without pneumatic media feed-through

Robot Flanges with Clamping SXT-RF-CL

Flange connection to robot interface with pipe clamps for connecting toolings.

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Robot Flanges with Clamping SXT-RF-CL

Pipe diameter of 40 and 60 mm
Single and double pipe clamps
Attachable or clampable clamps

Clamping Pieces SXT-CL

Clamps for connecting pipes and vacuum and tooling components.

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Clamping Pieces SXT-CL

Double and single pipe clamps
Cross clamps and parallel clamps

Quick-Change Robot Bayonets SXT-QC-CON

Quick-change bayonet on robot interface for connecting of round tube toolings.

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Quick-Change Robot Bayonets SXT-QC-CON

Manually locked bayonet connection
Pipe diameters of 40 and 60 mm
With or without pneumatic media feed-through

Pipes SXT-RT

Aluminium pipe with large wall thickness for attaching pipe tooling.

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Pipes SXT-RT

Aluminium pipe with large wall thickness (5 to 6 mm)
Diameters of 25 to 60 mm
Max. Length 3,000 mm

Clamping Pieces with Extension SXT-CL-EXT

Swivel arms for connecting suction cup holders to the cross beams of round tube toolings.

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Clamping Pieces with Extension SXT-CL-EXT

Single and double sided clamps
With extension 100 to 510 mm
For pipe diameters of 19 to 40 mm
For ball joint connections with 28.5 to 32 mm diameter

Connections (Geared) SXT-CON-GB

Modular pipe and ball clamp system with gearing for connecting holders of round pipe toolings.

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Connections (Geared) SXT-CON-GB

Gearing with 10° pitch
Male version in gray
Female version in black

Elbow Connectors (Geared) SXT-ANG

Elbow connectors with gearing for connection of holders on round tube toolings.

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Elbow Connectors (Geared) SXT-ANG

Gearing with 10° pitch
Male version in gray
Female version in black

Extensions (Geared) SXT-EXT

Extensions with gearing for flexibly connection of holders on round tube toolings.

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Extensions (Geared) SXT-EXT

Gearing with 10° pitch
Male and female design in gray or black
Extension from 50 to 500 mm
Extension of 50 to 500 mm

Product recommendations

Holder System for Tooling HT

Aluminum tooling holders for mounting various Schmalz vacuum components in the automotive sector.

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Holder System for Tooling HT

Holders for mounting various Schmalz vacuum components on tooling beams
For vacuum suction cups, optionally with integrated vacuum nozzle or decentralized vacuum generators
For spring plungers or cylindrical sensors

Suction Cups for Handling Sheet Metal

These suctions cups are especially suited for handling different types of sheet metal. They have enormous horizontal as well as vertical holding forces. They can safely handle oily or arched workpieces because of their special shape. The suction cups are available in different materials. The suction cup materials are perfectly match to meet the requirements of sheet metal handling.

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Suction Cups for Handling Sheet Metal

Handling of metal sheets
Handling of convex and concave workpieces
High lateral and holding forces

Magnetic Grippers

Special grippers with permanent magnet for safe handling of ferromagnetic workpieces such as perforated sheets.

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Magnetic Grippers

Magnetic gripping
Handling of ferromagnetic workpieces

Spring Plungers

Spring plunger for height adjustment and gentle handling of sensitive workpieces with high dynamics and short cycles, and for even load distribution

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Spring Plungers

Compensation of height differences
Gentle placement on the workpiece

Decentralized Ejectors

Decentralized ejectors are ideal for applications with short cycle times, for example sheet metal production, automotive industry, packaging machinery and robotic technology and can be installed directly on the suction cup.

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Decentralized Ejectors

High feed and evacuation volume
For decentralized vacuum generation

Compact Ejectors

Compact ejectors have integrated valve technology and are mainly used in fully-automated handling plants (e.g. sheet metal production, automotive industry, robotic applications).

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Compact Ejectors

Integrated suction and blow off valves
Integrated filter and vacuum switch
Optional air saving function and functions for energy and process control

Compact Terminals

Compact terminal consisting of 2 to 16 compact ejectors with eco nozzle technology, air-saving function, energy and process control and IO-Link interface. Read out and parameterization with a smartphone via NFC technology. Use in dynamic and flexible processes.

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Compact Terminals

Compact vacuum terminal consisting of up to 16 block-mounted compact ejectors

Vacuum Switches VSi-HD

Electronic vacuum switch VSi-HD with an IO-Link interface for measuring and monitoring vacuum in automation and handling systems.

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Vacuum Switches VSi-HD

Compact Vacuum Switch VSi-HD without display with a robust design
Measuring range: from -1 to 0 bar

Product Inquiry

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Tooling System SXT

Application

Modular system

Tooling Components

System Supplement

Ordering information

Ordering information

Example configurations

Products

Product recommendations