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Schmalz Tooling System SXT

Applications

System for the assembly of flexible lightweight tooling for the automotive industry

Use in highly dynamic processes with maximum output in press shop and car body construction
Suitable for press automation with multi-stage forming processes
Tooling for robots for stacking, loading and unloading presses and for loading load carriers at the end of the line

Documentation

Catalog: Tooling System SXT (PDF, 7.1 MB)

Highlights and Components

High throughput for your automation

Precise, durable components
Low weight for weight-optimized toolings
4 times higher torque due to geared components

Flexible adaptation to your application

More than 2,200 configurable swivel arms
Easy adaptation to changes and retrofits
Compatible with conventional tooling systems

Simple and clearly structured portfolio

Few, compact components
Low storage requirements
Simple design and fast assembly

Tooling Components

New

Quick-Change Robot Bayonets SXT-QC-CON

Manually locked bayonet connection
Pipe diameter of 40 and 60 mm
With or without pneumatic media feed-through

New

Robot Flanges with Clamping SXT-RF-CL

Pipe diameter of 40 and 60 mm
Single and double-pipe clamps
Attachable or clampable clamps

New

Clamping Pieces SXT-CL

Double and single-pipe clamps
Cross clamps and parallel clamps

New

Pipes SXT-RT

Aluminium pipe with large wall thickness (5 to 6 mm)
Diameters of 25 to 60 mm

New

Clamping Pieces with Extension SXT-CL-EXT

Single and double sided clamps
With extension 100 to 510 mm
For pipe diameters of 19 to 40 mm
For ball joint connections with 28.5 to 32 mm diameter

Configurable Components

New

Connections (Geared) SXT-CON-GB

Gearing with 10° pitch
Male design in gray
Female version in black

New

Elbow Connectors (Geared) SXT-ANG

Gearing with 10° pitch
Male design in gray
Female version in black

New

Extensions (Geared) SXT-EXT

Gearing with 10° pitch
Male and female design in gray or black
Single and double sided gearing
Extension of 50 to 500 mm

New

Connections (Geared) SXT-CON-GB

Gearing with 10° pitch
Male design in gray
Female version in black

New

Elbow Connectors (Geared) SXT-ANG

Gearing with 10° pitch
Male design in gray
Female version in black

New

Extensions (Geared) SXT-EXT

Gearing with 10° pitch
Male and female design in gray or black
Single and double sided gearing
Extension of 50 to 500 mm

New

Connections (Geared) SXT-CON-GB

Gearing with 10° pitch
Male design in gray
Female version in black

New

Elbow Connectors (Geared) SXT-ANG

Gearing with 10° pitch
Male design in gray
Female version in black

New

Extensions (Geared) SXT-EXT

Gearing with 10° pitch
Male and female design in gray or black
Single and double sided gearing
Extension of 50 to 500 mm

New

Connections (Geared) SXT-CON-GB

Gearing with 10° pitch
Male design in gray
Female version in black

New

Elbow Connectors (Geared) SXT-ANG

Gearing with 10° pitch
Male design in gray
Female version in black

New

Extensions (Geared) SXT-EXT

Gearing with 10° pitch
Male and female design in gray or black
Single and double sided gearing
Extension of 50 to 500 mm

Applications

Schmalz Tooling SXT with suction cups SAX for handling formed body parts

Schmalz Tooling SXT with suction cups SAX for handling sheet metal plates

Schmalz Tooling SXT with magnetic grippers SGM-HP for handling structural parts

Schmalz Tooling SXT for simultaneous handling of two symmetrical body parts

Modular System at a Glance

Tooling Components

(1) Quick-change robot bayonet SXT-QC-CON - With or without compressed air feedthrough

(2) Clamp SXT-CL - Cross clamps and parallel clamps

(3) Tube SXT-RT - Diameter 25 mm to 60 mm

(4) Connection (geared) SXT-CON-GB - Gearing with 10° graduation

(5) Clamp with extension SXT-CL-EXT - Extension from 100 mm to 510 mm

Not illustrated:

Robot Flanges SXT-RF-CL

Elbow connectors (geared) SXT-ANG

Extensions (geared) SXT-EXT

System Supplement

(6) Holder system HT - For suction cups, spring plungers and sensors

(7) Suction cups - e.g. SAX

(8) Magnetic grippers - e.g. SGM-HP

Configuration and Ordering

The Schmalz Tooling System SXT offers various configuration options. In addition to the individual components, complete assemblies in customer specific designs are also available.

For customer specific configurations, please contact your system consultant for vacuum automation:

Contact system consultant

Sample Configurations

Slide-on and clamp-on tube clamps

Slide-on tube clamps

Tube clamps with extension

Clamp-on tube clamp and ball clamp with extension

Clamp-on tube clamp with extension

Slide-on tube clamps with angle

Slide-on tube clamps with extensions and angles

Slide-on and clamp-on tube clamps

Slide-on tube clamps

Tube clamps with extension

Clamp-on tube clamp and ball clamp with extension

Clamp-on tube clamp with extension

Slide-on tube clamps with angle

Slide-on tube clamps with extensions and angles

Slide-on and clamp-on tube clamps

Slide-on tube clamps

Tube clamps with extension

Clamp-on tube clamp and ball clamp with extension

Clamp-on tube clamp with extension

Slide-on tube clamps with angle

Slide-on tube clamps with extensions and angles

Slide-on and clamp-on tube clamps

Slide-on tube clamps

Tube clamps with extension

Clamp-on tube clamp and ball clamp with extension

Clamp-on tube clamp with extension

Slide-on tube clamps with angle

Slide-on tube clamps with extensions and angles

Holders and Grippers for Toolings

Selected parts from the following products can be used in conjunction with the Tooling System SXT to obtain a complete vacuum gripping system.

Holder System for Tooling HT

Holders for mounting various Schmalz vacuum components on tooling beams
For vacuum suction cups, optionally with integrated vacuum nozzles or decentralized vacuum generators
For spring plungers or cylindrical sensors

Suction Cups for Handling Sheet Metal

Handling of metal sheets
Handling of convex and concave workpieces
High holding forces and shear force resistance

Magnetic Grippers

Magnetic gripping
Handling of ferromagnetic workpieces

Spring Plungers

Compensation of height differences
For setting grippers down gently

Decentralized Ejectors

High feed and evacuation volume
For decentralized vacuum generation

Compact Ejectors

Integrated suction and blow off valves
Integrated filter and vacuum switch
Optional air saving function and functions for energy and process control

Compact Terminals

Compact vacuum terminal consisting of up to 16 block-mounted compact ejectors

Vacuum Switches VSi-HD

Compact Vacuum Switch VSi-HD without display with a robust design
Measuring range: –1 to 0 bar

Holder System for Tooling HT

Holders for mounting various Schmalz vacuum components on tooling beams
For vacuum suction cups, optionally with integrated vacuum nozzles or decentralized vacuum generators
For spring plungers or cylindrical sensors

Suction Cups for Handling Sheet Metal

Handling of metal sheets
Handling of convex and concave workpieces
High holding forces and shear force resistance

Magnetic Grippers

Magnetic gripping
Handling of ferromagnetic workpieces

Spring Plungers

Compensation of height differences
For setting grippers down gently

Decentralized Ejectors

High feed and evacuation volume
For decentralized vacuum generation

Compact Ejectors

Integrated suction and blow off valves
Integrated filter and vacuum switch
Optional air saving function and functions for energy and process control

Compact Terminals

Compact vacuum terminal consisting of up to 16 block-mounted compact ejectors

Vacuum Switches VSi-HD

Compact Vacuum Switch VSi-HD without display with a robust design
Measuring range: –1 to 0 bar

Holder System for Tooling HT

Holders for mounting various Schmalz vacuum components on tooling beams
For vacuum suction cups, optionally with integrated vacuum nozzles or decentralized vacuum generators
For spring plungers or cylindrical sensors

Suction Cups for Handling Sheet Metal

Handling of metal sheets
Handling of convex and concave workpieces
High holding forces and shear force resistance

Magnetic Grippers

Magnetic gripping
Handling of ferromagnetic workpieces

Spring Plungers

Compensation of height differences
For setting grippers down gently

Decentralized Ejectors

High feed and evacuation volume
For decentralized vacuum generation

Compact Ejectors

Integrated suction and blow off valves
Integrated filter and vacuum switch
Optional air saving function and functions for energy and process control

Compact Terminals

Compact vacuum terminal consisting of up to 16 block-mounted compact ejectors

Vacuum Switches VSi-HD

Compact Vacuum Switch VSi-HD without display with a robust design
Measuring range: –1 to 0 bar

Holder System for Tooling HT

Holders for mounting various Schmalz vacuum components on tooling beams
For vacuum suction cups, optionally with integrated vacuum nozzles or decentralized vacuum generators
For spring plungers or cylindrical sensors

Suction Cups for Handling Sheet Metal

Handling of metal sheets
Handling of convex and concave workpieces
High holding forces and shear force resistance

Magnetic Grippers

Magnetic gripping
Handling of ferromagnetic workpieces

Spring Plungers

Compensation of height differences
For setting grippers down gently

Decentralized Ejectors

High feed and evacuation volume
For decentralized vacuum generation

Compact Ejectors

Integrated suction and blow off valves
Integrated filter and vacuum switch
Optional air saving function and functions for energy and process control

Compact Terminals

Compact vacuum terminal consisting of up to 16 block-mounted compact ejectors

Vacuum Switches VSi-HD

Compact Vacuum Switch VSi-HD without display with a robust design
Measuring range: –1 to 0 bar

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