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Modular Crane Gantry KBG

Flexible connection of the overhead crane system SRA

With the modular crane gantry KBG , Schmalz complements its product portfolio in the field of crane systems and thus supplies complete handling solutions from a single source. Customers benefit from a uniform and safe connection of the aluminum overhead crane system SRA . The crane gantry KBG fits perfectly into the overall system.

The proven Schmalz modular system is also used for the modular crane gantry KBG. The system for the modular crane gantry KBG consists of only twelve components. These components are combined with each other depending on the customer's application. The special feature: All connecting parts are attached to the profile with the same screw set, which simplifies assembly. In addition, only one profile size is used for the entire crane gantry KBG. A separate rolled profile with the corresponding holes for the screw set was developed for this purpose.

A Schmalz crane gantry KBG consists of at least two gates and can be extended by any number of gates in length. In this way, it can be optimally adapted to the Schmalz aluminum overhead crane system SRA.

Application

Modular crane gantry for flexible assembly of individual crane solutions in connection with the Schmalz aluminum overhead crane system SRA

Modular crane gantry for use in almost all internal production, assembly and logistics processes

Connection of the Schmalz aluminum overhead crane system SRA, if it cannot be suspended from the ceiling

Any extension of the system in length possible

Maximum lift capacity approx. 500 kg (workpiece weight and dead weight of lifting device)

Product Inquiry

        
Few components and modular design allow fast processing and short delivery times

        
Flexible integration into the existing production layout as well as easy adaptation and expansion in case of later changes

        
Easy installation and assembly due to the screw set and the intelligent modular system

        
High level of safety thanks to independent strength calculation of the load-bearing components using the FEM method (designed in accordance with DIN EN 13001; stiffness class: HC3; S class: S3)

Robust surface protection due to the galvanized profile surface

Self-developed rolled profile (1), 140 x 140 x 4 mm, with perforations for connecting the connecting plates
Screw set (2) for connecting the components to the profile
Corner plate (3) for connecting cross and main beams (main beam is required for higher lift capacity) to the pillar
T-sheet (4) for connecting pillar and main beam
Base plate (5) for fastening the pillar to the floor by means of dynamic dowels
Suspension plate (6) for attaching the Schmalz aluminum overhead crane system

Portal profile

In-house developed, hot dip galvanized rolled profile
Rastering in steps of 100 mm
Use for pillars, cross and longitudinal beams
Perforations provide connection of connecting plates with the screw set

Screw set

Connection of all connecting plates to the profile
Simple mounting of the connecting plates on the profile

Corner connection

Connection of pillar and cross beams
Connection of pillar and longitudinal beam at the first and last gate

Foot plate

Connection to the profile on both sides with two screw sets each
Alignment of the pillar with adjusting screws
Anchoring to the floor with two plugs per foot plate

Foot plate

Foot plate is inserted between the foot plates
Profile lies flat on the foot plate

Suspension plate

Connection to the profile on both sides with two screw sets each
Connection of the overhead crane system with standard suspension for I-beams and T-beams (rigid and pendulum)

T-connection plate

Connection of two longitudinal beams to one pillar
Connection to the profile on both sides with six screw sets each

Cover cap

Cover of the ends of the cross beams
Visually appealing finish of the profile

Cable protection

Protection of the cable during entry and exit from the profile

(1) L = max. 8,000 mm

(2) B = max. 8,600 mm

(3) H = max. 5,560 mm

Maximum lift capacity: approx. 500 kg (workpiece weight and weight of lifting device)

Accessories

Collision protection

Protection against collision with the gantry pillar

Blower console

Direct mounting of the blower console to the profile with two screw sets
The screw sets are included in the set

Product recommendations

Aluminum Bridge Cranes

Aluminum overhead crane systems from Schmalz impress with their perfect smooth running. Thanks to the favorable ratio of dead weight to lift capacity, even heavy workpieces can be handled effortlessly. The modular design makes it possible to attach an individual crane system to any steel structure or other top structures.

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